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Valve Bag Packing Machine
Valve Bag Packing Machine

Valve Bag Packing Machine

Price 348000 INR/ Unit

MOQ : 1 Unit

Valve Bag Packing Machine Specification

  • Electric Current Type
  • Three Phase
  • Product Type
  • Valve Bag Packing Machine
  • Dimension (L*W*H)
  • 1200 mm x 950 mm x 2350 mm
  • Machines Type
  • Bag Filling Machine
  • Driven Type
  • Pneumatic
  • Control System
  • PLC Based Control Panel
  • Voltage
  • 440 V AC Volt (v)
  • Weight
  • Approximately 800 kg
  • Filling Capacity
  • 10 kg to 50 kg
  • Power
  • 3 kW
  • Material
  • Mild Steel
  • Production Capacity
  • 8 - 12 Bags/Min
  • Automatic Grade
  • Manual
  • Input Power
  • Electric
  • Packaging Material
  • Powder, Granules
  • Condition
  • New
  • Sealing Type
  • Valve Type
  • Application
  • Cement, Fly Ash, Chemicals, Minerals
  • Accuracy
  • ± 0.2% of full scale
  • Discharge Height
  • 220 - 300 mm
  • Display
  • Digital Weight Indicator
  • Air Consumption
  • 0.6 m³/min at 6 bar
  • Dust Collection
  • Available with optional dust control system
  • Operating Ambient Temperature
  • 0°C to 50°C
  • Hopper Volume
  • 120 Litres
  • Nozzle Size
  • Customized as per requirement
  • Finish
  • Powder Coated and Painted
 

Valve Bag Packing Machine Trade Information

  • Minimum Order Quantity
  • 1 Unit
  • Supply Ability
  • 20 Units Per Month
  • Delivery Time
  • 1 Week
 

About Valve Bag Packing Machine

Sigma Instrumentation is a Gujarat, India-based manufacturer, supplier, and exporter of Valve Bag Packing Machine that is specially designed for large-scale industries for accurate and precise packaging of various types of products. This high-speed packaging unit is commonly used for the packaging of free-flowing materials in granular and powdered forms.

The machine operates through a series of precise and automated steps. The automated valve mechanism of this machine makes it easier to discharge materials to be filled in calculated amounts. Top-grade alloyed steel, cast iron, and other heavy-duty engineering materials that give high rigidity and strength to withstand harsh industrial conditions. The offered Valve Bag Packing Machine can be delivered to our customers as per order placed by them at a reasonable price.

Features:
  • Consistent and precise filling of various-sized bags that result in improved product integrity and reduced wastage.
  • High-performance weighing systems make it easier to measure the weight of bags.
  • Smart and intelligent controller to easily adjust the filling speed and volume.
  • Advanced dust control to maintain high cleanliness within the facility.
  • Easy loading and unloading of bags.
  • User-Friendly control panel making it easier to operate the machine. |
  • Ideal for various types of free-flowing materials such as granules, small solids, and powders.
  • Reliable safety system to ensure safe and efficient functioning.

Valve Bag Packing Machine Specifications:

  • Forming Species: Bag Moulding
  • Driven Type: Pneumatic
  • Packaging: Cartons
  • Capacity: 200-300bags/Hour
  • Power Consumption: 440 V AC

Specification

Usage/Application

Industrial

Power

3 phase

Machine Type

Manual

Power Consumption

440 V AC

Brand

SIGMA

Capacity

250 Bag/hour


FAQs: Valve Bag Packing Machine
What types of products can be packed using this machine?

The offered Valve Bag Packing Machine is a versatile packaging solution that is in high demand within various industrial applications for the efficient filling of various types of products. Some of the common examples are:
  • Food Industries: Cereals, food grains, powdered milk, small frozen products, candies, and more.
  • Pharmaceutical Products: Raw as well as processed pharmaceutical products such as ingredients used for preparation, tablets, and capsules.
  • Cosmetic and Personal Care Products: Granular, powdered, liquid, and viscous products such as talc, creams, shampoos, lotions, and conditioners.
  • Agriculture: Various types of agricultural products such as grains, fertilizers, plant growth promoters, herbicides, and more.

What are the advantages of using a Valve Bag Packing Machine?
The offered Valve Bag Packing Machine offers several advantages:
  • The machine comes with a fully automated control system which leads to increased efficiency and productivity.
  • Reduces labor costs and increased throughput making it suitable for large-scale industries.
  • This machine is capable to fill bags with high precision and accuracy to prevent underfilling and overfilling.
  • Valve Bag Packing Machine is equipped with a dust control system to maintain high cleanliness within the industries where it is going to be used.
  • Airtight sealing to prevent leakage and spoilage that helps to maintain the integrity of the materials to be packaged.
  • Improved efficiency, low power consumption, reduced labor, and minimized material wastage result in low operational costs.

Is operator training required to operate Valve Bag Packing Machine?
  • It is required to provide training to the operators before working on the machine to effectively and safely perform filling operations. The training module includes:
  • Familiarize the operators with different components which include the weighing system, inlet hopper, feeding mechanism, bag sealing mechanism, and control panel.
  • Guide operators with safety procedures which include the use of personal protective equipment, emergency shutdown protocols, and handling potentially hazardous materials.
  • Familiarize yourself with the process cycle which makes it easier to control speed, target weight, and sealing time.
  • Identify issues such as improper filling, damaged sealing, inaccurate weighing, and more to perform troubleshooting.
  • Train your operator to perform basic maintenance activities and cleaning procedures.

What maintenance is required for these machines?
Regular maintenance is required to keep the Valve Bag Packing Machine in its optimal state. Some of the key tasks that need to perform to maintain the machine include:
  • Remove debris, dirt, dust, and spilled materials to protect the machine from impurities that affect the performance of the machine.
  • Application of Lubricants on moving components to reduce friction which results in smooth operation.
  • Inspection: Regularly inspect the machine for signs of wear, damage, or misalignment. Check belts, chains, gears, and other components for any issues that might affect their functioning.
  • Check for loose components such as fasteners to prevent accidents.
  • Replace components such as seals, belts, bearings, and electrical elements.
  • Clean dust from electrical components such as switches, sensors, and motors to ensure safe functioning.



Precision Filling for Industrial Powders

Benefit from high-accuracy (0.2% full scale) packing and consistent discharge with our valve bag packing machine. Ideal for a range of powder and granule materials like cement, fly ash, chemicals, and minerals, the machine ensures efficient and loss-minimized packaging with its digital weight indicator and PLC-based control system.


Customizable & User-Centric Design

The machine features a 120-litre hopper and customizable nozzle sizes to accommodate diverse packaging requirements. Finished with powder coating and paint for durability, it allows for reliable operation in temperatures ranging from 0C to 50C. The three-phase electric input and pneumatic driven system make it suitable for Indian industrial setups.


Efficient Production with Optional Dust Control

Capable of packing 8 to 12 bags per minute, this machine not only boosts productivity but also supports workplace safety and cleanliness with an optional dust collection system. It's designed for ease of maintenance, longevity, and seamless integration into existing manufacturing processes.

FAQ's of Valve Bag Packing Machine:


Q: How does the valve bag packing machine ensure precise filling accuracy?

A: The machine utilizes a PLC-based control panel paired with a digital weight indicator, ensuring each filled bag maintains an accuracy of 0.2% of the full scale. This precision reduces material wastage and guarantees consistent packaging results.

Q: What materials can be packed using this machine?

A: This packing machine is suitable for powders and granules such as cement, fly ash, a variety of chemicals, and mineral products. The mild steel construction and customizable nozzle accommodate a wide range of materials.

Q: When should optional dust collection be considered?

A: For environments where airborne particles pose a safety or cleanliness risk, the optional dust control system is highly recommended. It helps maintain a clean workspace, preventing product loss and ensuring compliance with occupational safety standards.

Q: Where can this machine be installed for optimal operation?

A: The machine is designed for industrial settings, particularly within cement, chemical, and mineral processing plants. Its compact yet robust dimensions (1200 mm x 950 mm x 2350 mm) enable seamless installation in spaces where similar packaging equipment is used.

Q: What is the operational process of bag filling with this machine?

A: Operators manually attach valve bags to the nozzle. Once in place, the PLC system manages material discharge into the bag, monitoring the fill level with a digital indicator and stopping automatically at the preset weight, between 10 kg and 50 kg.

Q: What are the key benefits of using this valve bag packing machine?

A: Users gain from high throughput (8-12 bags per minute), precise filling, compatibility with a variety of materials and bag sizes, low maintenance needs, and the option to add dust collection for safer handling. The automated controls improve efficiency and ease of use, making it ideal for large-scale production.

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