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Fly Ash Bag Filling System

Name: Fly Ash Bag Filling System
Brand: SIGMA INSTRUMENTATION
Price: 468000 INR
Availability: InStock

Price 468000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Fly Ash Bag Filling System Specification

Application
Fly Ash Packing

Noise Level
Low

Usage
Industrial

Features
High Accuracy, Maintenance Free, Rugged Construction

Filling Range
10 kg to 50 kg

Power Supply
Three Phase

Type
Filling Machine

Material
Mild Steel

Feature
Dust free operation

Auxiliary Packaging Machine Type
Bag Filling System

Capacity
10-12 Kg/hr

Computerized
No

Automatic Grade
Semi-Automatic

Control System
PLC Controlled

Drive Type
Electric

Power
5 HP

Voltage
440 Volt (v)

Weight (kg)
950 kg

Dimension (L*W*H)
2100 x 900 x 1800 mm

Color
Grey

Sealing Type
Manual

Suitable For
Cement, Fly Ash, Powdered Materials

Accuracy
±0.2%

Hopper Volume
1.5 m³

Installation Type
Floor Mounted

Display
Digital Weight Indicator

Operator Requirement
1 Person

Output Capacity
Up to 250 bags/hour

Feeding Mechanism
Screw Conveyor

Bag Type
HDPE, Paper

Fly Ash Bag Filling System Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
20 Units Per Month

Delivery Time
1 Week

Packaging Details
Standard Packing

Main Domestic Market
All India

About Fly Ash Bag Filling System

We are a renowned name that offers a highly productive Fly Ash Bag Filling System for coal combustion power plants. This machine is designed to efficiently handle the waste material produced after combustion. It is designed to eliminate the risk of mixing fly ash in the open environment. The advanced dust collection system of this unit helps to maintain high cleanliness within the work area. It comes with advanced power drives that run on standard alternating voltage ranging between 415 to 440 volts for efficient and controlled functioning. Get this high-speed Fly Ash Bag Filling System as per your requirements at a reasonable price.

Features:

High consistency and accuracy during the filling process.
Easy handling of filled sacks.
Capability to collect dust making it environment friendly.
Sturdy and robust design with excellent corrosion resistance.
Simple to use control panel.
Advanced safety features.
Easy to integrate with other machines.

FAQs: Fly Ash Bag Filling System

How does a Fly Ash Bag Filling System work?

The filling cycle of the Fly Ash Filling System involves various steps:

Loading of material to be filled into an inlet hopper.
Transfer of fly ash into a filling station.
The material to be filled is then weighed with high precision.
The filling process starts to efficiently transport materials into the bags.
After the bag is filled to the desired level it is then sealed to eliminate spillage of material.

What are the benefits of using a Fly Ash Bag Filling System?

Fly Ash Bag Filling System offers various advantages:

Increases filling capacity.
Reduced labor force.
High productivity.
Cost efficiency.
Enhanced dust control.

What are components of Fly Ash Bag Filling Systems?

A Fly Ash Bag Filling System consists of many different types of components which include:

Hopper: Designed to store materials to be filled.
Bag Clamps: Locking devices used to hold bags.
Weighing unit: Used to measure the weight of material to be filled.
Filling spout: Ensure controlled transfer of materials into the bag.
Dust Collector: A pollution control unit that is used to maintain hygiene.

What industries utilize Fly Ash Bag Filling System?

Fly Ash Bag Filling System finds its application in various industries. The common examples are:

Coal power plants.
Cement manufacturing.
Mining plants.
Metallurgy.
Power plants.

Efficient and Precise Packaging

This bag filling system combines high output rates with remarkable accuracy, ensuring reliable performance in demanding industrial settings. The screw conveyor delivers consistent material flow, while the digital weight indicator ensures precise filling for every bag. Fast turnaround times mean increased productivity for your operations.

Versatile and Robust Design

Constructed with mild steel and featuring rugged construction, the system supports both HDPE and paper bags, making it adaptable for various powdered materials such as cement and fly ash. Its dust-free operation and floor-mounted design contribute to a cleaner, safer workspace.

User-Friendly and Low Maintenance

Requiring just one operator, the semi-automatic PLC control system simplifies operation and boosts efficiency. With its maintenance-free construction and manual sealing, the system offers an optimal mix of automation and user involvement, reducing downtime and ensuring long-term reliability.

FAQ's of Fly Ash Bag Filling System:

Q: How does the screw conveyor feeding mechanism work in this bag filling system?

A: The screw conveyor efficiently transports fly ash or other powdered materials from the hopper into the filling chamber, ensuring a controlled and even flow. This results in precise filling for each bag and supports consistent output without manual intervention.

Q: What types of bags can be used with this filling machine?

A: The system is compatible with both HDPE and paper bags within a filling range of 10 kg to 50 kg, offering versatility for packing various powdered materials like fly ash and cement.

Q: When is this Fly Ash Bag Filling System most beneficial to use?

A: This system is ideal when you need dust-free, high-accuracy, and fast filling of powdered materials for industrial applications, particularly with a requirement for consistent output and minimal manual handling.

Q: Where should the Fly Ash Bag Filling System be installed?

A: It is designed for floor-mounted installation on industrial premises, ideally situated near bulk material storage areas and away from high-traffic zones to optimize workflow efficiency and safety.

Q: What is the process involved in operating the filling machine?

A: After loading the hopper, the operator engages the semi-automatic system. The PLC controls the screw conveyor, moving material to the filling point. The digital indicator monitors weight, and once the target weight is reached, manual sealing completes the process.

Q: How easy is the system to maintain and operate?

A: Featuring a maintenance-free design and requiring only one operator, the system is simple to use. The straightforward controls and digital display reduce training time and enhance productivity.

Q: What are the main benefits of using this Fly Ash Bag Filling System?

A: Key benefits include dust-free, hi-accuracy operation, rugged construction for durability, high throughput (up to 250 bags/hour), and versatile material compatibility. It provides efficient, reliable packing for industrial exporters, manufacturers, and suppliers.

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