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Online Filling Machine

Name: Online Filling Machine
Brand: SIGMA INSTRUMENTATION
Price: 350000 INR
Availability: InStock

Price 350000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Online Filling Machine Specification

Voltage
230 V AC Volt (v)

Material
Stainless Steel (SUS 304/316)

Machines Type
Automatic Liquid Filling Machine

Packaging Material
Liquid Bottles (Plastic/Glass)

Condition
New

Product Type
Online Filling Machine

Driven Type
Electric

Sealing Type
Capping

Electric Current Type
AC

Dimension (L*W*H)
2000 x 800 x 1800 mm

Weight
Approx. 300 kg

Control System
PLC Controlled

Production Capacity
1000 to 2000 Bottles/Hour

Automatic Grade
Automatic

Power
1.5 kW

Input Power
Single Phase

Filling Capacity
1 to 5 Kg/hr

Bottle Size Range
Suitable for multiple bottle sizes

Safety Features
Emergency Stop, Overload Protection

Cleaning System
CIP (Clean In Place)

Filling Accuracy
±1%

Application
Edible Oil, Lubricant Oil, Water, Juice, Chemicals, etc.

Conveyor Length
8 Feet (Customizable)

Nozzle Type
Drip Proof / Anti Drip Nozzles

Changeover Time
Less than 20 minutes

Hopper Capacity
80 Liters

Speed Adjustment
Frequency Drive (Variable Speed)

Operator Requirement
Single Operator

Online Filling Machine Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
20 Units Per Month

Delivery Time
1 Week

Packaging Details
Standard

Main Export Market(s)
Asia, Australia, Africa

Main Domestic Market
All India

About Online Filling Machine

An online filling machine, also known as an automated or liquid filling machine, is a specialized piece of industrial gear intended to fill a wide variety of items into containers rapidly and precisely. These machines are widely used in a wide range of sectors, including food & beverage, pharmaceuticals, cosmetics, and chemicals.

An online filling machine's principal objective is to expedite the filling process by removing manual labor and assuring exact and constant filling quantities. They are adaptable and can work with a wide range of goods, including liquids, creams, pastes, gels, powders, and granules.

Features,

It works automatically, eliminating the need for manual intervention and resulting in a more efficient filling procedure.
It may work with a broad range of items, such as liquids, creams, gels, pastes, powders, and granules.
It is intended to give accurate and constant filling quantities, reducing product waste and assuring consistency.

Technical Specifications:

CAPACITY: 1 kg, 5 kgs, 25 kgs, 50 kgs, 75 kgs, 100 kgs
SPEED: 240-300/hou,r 240-300/hour, 180-210/hour, 120-150/hour, 80-100/hour, 40-60/hour,
ACCURACY +2gms, +5gms, +20gms, +20gms, +50gms, +100gms
BAGGING: pouch, pouch, cloth/plastic, cloth/jute, jute jute

Product Details:

Brand	SIGMA
Capacity	1-20 LITER
Machine Type	Semi-Automatic,Manual,Automatic
Power Consumption	230 V AC

FAQs : Online Filling Machine

What is the filling machine's range of volumetric capabilities?

The filling machine provides a diverse range of capacities spanning from 1 to 20 liters.

What is the production capacity of this machine?

The machine's production capacity is impressively set at 20 to 25 units per month.

What is the power consumption of the filling machine?

The filling machine efficiently operates on an approximate power supply of 230 V AC.

Is the utilization of this machine secure?

The machine boasts a user-friendly interface, ensuring the safety and security of its users.

Outstanding Filling Accuracy and Speed

Achieve consistent and reliable results with 1% filling accuracy, making the machine perfect for sensitive applications such as edible oils and chemicals. The frequency drive-based speed adjustment and 8-foot customizable conveyor ensure optimum production capacity of up to 2000 bottles per hour, efficiently meeting high-volume demands.

Hygienic and Versatile Operation

Maintain superior hygiene with the Clean-In-Place (CIP) system, while the adjustable filling mechanism accommodates various bottle sizes and types. Swift product and bottle changeovers, requiring less than 20 minutes, reduce downtime and increase productivity in dynamic manufacturing lines.

User-Friendly and Safe Design

Benefit from a fully automatic, PLC-controlled system that can be operated easily by one person. Integrated safety features, including emergency stop and overload protection, ensure a secure working environment. Built from durable SUS 304/316 stainless steel, the machine is ideal for continuous industrial use.

FAQ's of Online Filling Machine:

Q: How does the online filling machine achieve precise filling accuracy across different liquids?

A: The machine utilizes specialized drip-proof/anti-drip nozzles and an advanced PLC-controlled system to maintain consistent filling accuracy within 1%, even with varying viscosities of liquids like edible oil, lubricants, juices, and chemicals.

Q: What is the process for changing over to different bottle sizes or products?

A: Changing over to a new bottle size or product is quick and hassle-free, typically taking less than 20 minutes. Adjustable guides and components, alongside intuitive PLC controls, streamline the transition for operators.

Q: When should the Clean In Place (CIP) cleaning system be used?

A: The CIP cleaning system should be engaged regularly-ideally after processing different products or at the end of each production shift-to ensure internal hygiene and prevent cross-contamination among liquid types.

Q: Where can this automatic filling machine be deployed effectively?

A: This versatile machine is suitable for manufacturing plants, bottling facilities, and packaging companies dealing with edible oils, lubricants, water, juices, and various chemical products, across diverse industries.

Q: What are the benefits of using the frequency drive for speed adjustment?

A: The integrated frequency drive provides smooth, variable speed control, allowing precise adjustment to production requirements. This optimizes throughput while protecting delicate liquids and ensuring consistent fill levels.

Q: How many operators are needed and what level of training is required?

A: The system is designed for single-operator management, with user-friendly PLC controls making operation straightforward. Basic training is typically sufficient for efficient and safe use.

Q: What safety features are included in the filling machine?

A: Key safety features include an emergency stop button and overload protection. These safeguards protect both the operator and machine components during operation, fostering a safe production environment.

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