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Mix Mortars Bag Filling System

Name: Mix Mortars Bag Filling System
Brand: SIGMA INSTRUMENTATION
Price: 402000 INR
Availability: InStock

Price 402000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Mix Mortars Bag Filling System Specification

Machines Type
Bag Filling System

Material
Mild Steel

Sealing Type
Stitching or Heat Sealing

Driven Type
Electric Motor

Control System
Digital Weighing Controller

Filling Capacity
20 kg to 50 kg per bag

Product Type
Mix Mortars Bag Filling System

Production Capacity
12-15 TPH (tons per hour)

Power
4 HP

Dimension (L*W*H)
2200 mm x 1200 mm x 1850 mm

Weight
Approx. 900 kg

Input Power
Three Phase

Automatic Grade
Manual

Electric Current Type
AC

Condition
New

Packaging Material
HDPE, PP or Paper Bags

Voltage
440 V AC Volt (v)

Feeding System
Screw Conveyor Type

Safety Features
Overload and emergency stop protection

Bag Clamp System
Pneumatic operated with foot pedal

Discharge Height
1100 mm

Noise Level
Below 80 dB

Application
Premix dry mortar, cement, gypsum, construction chemical, sand, etc.

Accuracy
+/- 0.5%

Surface Finish
Powder coated

Operator Requirement
Single operator

Hopper Capacity
300 liters

Mix Mortars Bag Filling System Trade Information

Minimum Order Quantity
1 Unit

FOB Port
Ahmedaabd

Supply Ability
20 Units Per Month

Delivery Time
1 Week

Sample Available
Yes

Packaging Details
standard packing

Main Export Market(s)
Australia, South America, Middle East, Western Europe, Central America, Africa, Asia, Eastern Europe, North America

Main Domestic Market
All India

Certifications
iso certified

About Mix Mortars Bag Filling System

The Mix Mortars Bag Filling System is a highly efficient and automated system for filling bags with various types of dry mix mortars. This sophisticated technology enables accurate dosing, precise filling, and constant bag weights, hence optimizing the whole bag filling process in the construction and building material sectors. The Mix Mortars Bag Filling System is intended for use with a variety of dry mix mortars, such as cement-based mortars, lime mortars, gypsum-based mortars, and others. Its adaptability allows it to be used in a variety of mortar applications, from masonry and plastering to tile fixing and insulation work.

Technical Specifications:

Forming Species: Bag Moulding
Driven Type: Electric
Packaging: Bags

Product Details:

Minimum Order Quantity	1 Unit
Brand	SIGMA
Capacity	20-50 kg
Machine Type	Automatic,Semi-Automatic,Manual
Power Consumption	440 V AC

FAQs

How does the system ensure operator safety while in use?

The Mix Mortars Bag Filling System has safety features including emergency stop buttons and safety guards.

What are the system's maintenance requirements?

The system's easy-to-clean components and low-maintenance design guarantee that downtime is kept to a minimum and performance is maximized.

Is it possible to incorporate the Mix Mortars Bag Filling System into current manufacturing lines?

Yes, the system is intended for simple integration into current manufacturing lines, allowing for seamless interaction with other components and attaining a high degree of automation.

Advanced Bag Filling Efficiency

The Mix Mortars Bag Filling System offers a significant improvement in productivity with its screw conveyor feeding and pneumatic bag clamp system. It allows for quick setup and rapid bag changeover, minimizing downtime and ensuring the filling process runs smoothly for large-scale operations. Operator intervention is streamlined with an intuitive foot pedal, making bag filling a seamless and largely hands-free activity.

Precision and Safety Assured

Achieve consistent filling accuracy with the digital weighing controller, ensuring every bag is within 0.5% of the target weight. Comprehensive safety features, including overload protection and an emergency stop, guard both personnel and equipment. A noise level below 80 dB creates a safer and more comfortable work environment, helping operators stay focused and protected.

FAQ's of Mix Mortars Bag Filling System:

Q: How does the Mix Mortars Bag Filling System operate?

A: This machine uses a pneumatic-operated bag clamp activated by a foot pedal, enabling a single operator to hold and fill bags securely. Material is fed using a screw conveyor from the 300-liter hopper, while a digital weighing controller ensures each bag is filled accurately before sealing by stitching or heat.

Q: What materials can be processed with this bag filling system?

A: The system is designed for premix dry mortar, cement, gypsum, construction chemicals, sand, and similar materials, making it suitable for a wide range of construction and industrial bagging applications.

Q: When is it beneficial to use this system in a production environment?

A: It becomes highly advantageous when consistent, high-speed, and accurate bagging is required, particularly for operations producing 12-15 tons per hour, where minimizing material loss and maintaining labor efficiency are crucial.

Q: Where is the Mix Mortars Bag Filling System typically installed?

A: This bag filling system is usually set up in industrial plants, construction chemical facilities, building material manufacturing sites, and warehouses in India and other regions where bulk handling and packaging are necessary.

Q: What is the bagging process using the system?

A: Bags made from HDPE, PP, or paper are clamped securely via the foot pedal mechanism, filled to the set target weight using the controlled screw conveyor, and then sealed using either stitching or heat, ensuring a fast and reliable filling cycle.

Q: How does a single operator manage the complete filling operation?

A: The ergonomic design allows for straightforward use; the operator places the bag, activates the clamp with the foot pedal, and monitors the filling via the digital controller, ensuring optimal throughput without fatigue.

Q: What are the main advantages of using this system?

A: Key benefits include precise weighing, fast filling rates, robust construction for long-term industrial use, user-friendly operation requiring just one operator, strong safety mechanisms, and flexible bag sealing methods to suit various packaging needs.

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