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Valve Bag Filling System

Name: Valve Bag Filling System
Brand: SIGMA INSTRUMENTATION
Price: 330000.00 INR
Availability: InStock

Price 330000.00 INR/ Set

Get a Price/Quote

MOQ : 1 Set

Valve Bag Filling System Specification

Packaging Material
Plastic

Dimension (L*W*H)
1650 mm x 1320 mm x 2700 mm

Power
3 kW

Driven Type
Electric

Material
Iron, Steel

Sealing Type
Valve sealing

Electric Current Type
AC

Voltage
220V/380V

Weight
800 kg (approximate)

Production Capacity
180-200 bags per hour

Product Type
Valve bagging machine

Control System
PLC based

Automatic Grade
Semi-Automatic

Input Power
220V/380V, 50Hz

Filling Capacity
20 kg to 50 kg per bag

Machines Type
Valve Bag Filling System

Bag Type Compatibility
PP, Kraft paper, and plastic valve bags

After-Sales Service Provided
Engineers available to service machinery overseas

Noise Level
Less than 75 dB

Discharge Outlet
Adjustable nozzle to fit various bag sizes

Display
Digital weight indicator

Installation Type
Floor-mounted

Air Supply
0.4-0.6 MPa (required for pneumatic operation)

Operation Mode
Foot pedal operated / automatic switching

Application
Powdered and granular materials such as cement, chemicals, and fertilizers

Valve Bag Filling System Trade Information

Minimum Order Quantity
1 Set

Supply Ability
20 Sets Per Month

Delivery Time
1 Week

Main Export Market(s)
Asia, Australia, Africa

Main Domestic Market
All India

About Valve Bag Filling System

Valve Bag Filling System is a high-speed packaging solution specially designed for industrial facilities such as food, pharmaceutical, chemical, agrochemical, and more for filling dry powdered or granular substances. This highly efficient and convenient machine is capable to produce bags with high precision and accuracy. The body and components of this machine are fabricated by using top-quality alloyed steel and cast iron that gives high rigidity and strength to bear harsh operational conditions. Valve Bag Filling System is highly versatile making it suitable for various types of materials. Get this energy-efficient machine as per your requirements at a reasonable and low price.

Features:

Bag Placement: The machine comes with a reliable bag-holing mechanism to position the bags in the desired position before the filling process.
Inlet Hopper: The hopper installed within the machines allows you to store large volumes of materials to be filled as well as ensure easy dispensing during the filling of bags. and dispenses the material to be filled into the bags.
Weighing System: A sensor-based weighing system equipped with this machine ensures precise and accurate filling of materials.
Filling Spout: This sturdy filling nozzle ensures efficient filling without the risk of material spillage.
Dust Collection: It also comes with a high-performance cleaning system to maintain a dust-free environment.
High Capacity: Capable to fill different-sized bags with high speed that leads to high productivity.

Valve Bag Filling System Specifications:

System: Valve Type Bag Filling Machine
Capacity: Max 50 kg, 20 kg
Output: 6-8 bags per hour powder / granule
Dimension: L-1500 mm X w- 1500 mm X H 2900 mm approx
Accuracy: +/-0.2%
Number of Filling: 1-2 Bags / min for granule, 1-2 bag / min Powder
Filling Valve: Screw Motorized & Pneumatically operated Gate
Features of the control Panel: coarse & fine set, weight set, bag count, LED Display, Start Stop control
Weight Sensor: Load Cell
Dimension: L-1800 mm X w -1200 mm X H 2700 mm
Power: 230v AC, 50Hz

FAQs: Valve Bag Filling System

What are the benefits of using a valve bag filling system?

Valve Bag Filling System offers various advantages that make them highly demanding within various industries. Some of the key benefits are:

Efficient and Fast Packaging: The high-speed filling mechanism of this machine is capable to fill raw materials in bulk with high precision.
Reduced Labor Costs: The fully automated operation of this machine eliminates the need for manual labor.
Clean and Dust-Free Operation: This machine comes with a dust-collecting mechanism that helps to reduce airborne impurities during the filling operation to maintain high cleanliness.
Versatility: Suitable for various types of materials and bags.
Cost-Effective: Low power consumption, less maintenance, and reduced labor result in improved cost efficiency.

What types of materials can be filled using a valve bag filling system?

A valve bag filling system is a versatile machine that can be used in industrial sectors such as agriculture, minerals, construction, chemicals, food processing, and more. This machine is capable to fill many different types of materials in various physical forms:

Granular: corn, seeds, coffee beans, pulses, rice, wheat, sugar, salt, and fertilizer.
Powder: Fine free-flowing powdered substances such as cement, gypsum, flour, powdered food additives, and pharmaceutical powders.
Pellets: Small solid materials which include plastic pellets, animal feed pellets, and silica beads.
Aggregates: Construction-grade materials such as sand, gravel, and concrete mix.
Minerals and ores: Materials produced on mining sites like silica sand, talc, coal, and various types of minerals in moisture-free forms.

Is the valve bag filling system suitable for food-grade materials?

Yes, the Valve Bag Filling system is suitable to fill various types of food and beverage products. This industrial machine is designed as per food standards making it compatible with food products. The components of this unit are provided with a food-grade non-stick coat to prevent any damage to food products by eliminating the risk of material sticking. The food-grade coating also helps to prevent the reaction of food products with the machine surfaces which helps to maintain the integrity of the material.

What are some common industries that use valve bag filling system?

The versatility of the valve bag filling system makes it highly demanding within various industrial sectors. Some of the common examples are:

Agrochemicals.
Chemical Plants.
Food and Agriculture.
Mineral processing.
Pharmaceutical and nutraceutical.
Plastic product manufacturing.
Cement and aggregate manufacturing, and more.

Can the valve bag filling system handle different bag sizes and weights?

The filling and weighing system of the offered valve bag filling unit greatly improves the filling capacity, speed, and fill volume. It is equipped with automated control units that are fabricated by using premium-quality sensors resulting in precision filling at variable speeds. The advanced weighing mechanism of this machine allows you to adjust the weight of materials to be filled by changing the volume discharged through the spout nozzle.

Versatile Bag Filling for Multiple Industries

This Valve Bag Filling System is ideal for packaging powdered and granular products, such as cement, fertilizers, and chemicals. Its compatibility with PP, kraft paper, and plastic valve bags makes it suitable for diverse industrial applications, ensuring your packaging needs are efficiently met with one system.

Precision and Efficiency in Every Bag

Equipped with a digital weight indicator and PLC-based controls, the system ensures each bag is filled accurately within the 20-50 kg range. The production capacity reaches up to 200 bags per hour, optimizing productivity without compromising on precision or quality.

User-Friendly and Flexible Operation

Switch between foot pedal control and automatic mode to match operational needs. The adjustable nozzle fits various bag sizes, making setup quick and straightforward. Floor-mounted design and straightforward installation allow seamless integration into existing workflows.

FAQ's of Valve Bag Filling System:

Q: How does the Valve Bag Filling System operate?

A: The system can be operated using a foot pedal for manual control or set to automatic switching mode, allowing for flexible use depending on workflow requirements. The PLC-based control system manages the filling and ensures precise operation.

Q: What types of bags and materials can be used with this system?

A: This machine is compatible with plastic, PP, and kraft paper valve bags, and is designed for powdered and granular materials such as cement, fertilizers, and chemicals.

Q: Where is the Valve Bag Filling System installed?

A: It is a floor-mounted unit, suitable for installation in factories, plants, or any facility handling large volumes of bagged powdered or granular materials.

Q: When should you choose this Valve Bag Filling System over alternatives?

A: This system is ideal when accurate, high-speed filling is required for powders and granules, especially for applications demanding versatility in bag types and sizes, and precise weight control.

Q: What is the process for filling and sealing bags?

A: The product is discharged into the bag through an adjustable nozzle, weighed using the digital indicator, and sealed via the valve sealing mechanism. Operators can start the fill via foot pedal or automatic control.

Q: How much does the machine produce and what are the power requirements?

A: The system has a production capacity of 180-200 bags per hour. It operates on 220V/380V, 50Hz AC power, consuming approximately 3 kW and requires an air supply of 0.4-0.6 MPa for pneumatic functions.